fbpx

Project X E4: Engine Disassembly Required

In this episode of Project X, Josh takes us through, step-by-step, showing the process of removing the engine and components (i.e., clutch) from our Polaris Sportsman 800 before getting to work on the big mill. Then we show you how to remove the engine from the chassis and pull the cylinder head and cylinder jug. Be sure to check this one out for a few special tips that make the job easier. All the parts used in this series are provided by Bronco ATV & UTV Components.

You May Also Like

OEM Update: 2025 ARGO Magnum XF 1000 LE

Filling a niche in the sport/utility UTV segment.

2025 ARGO Magnum XF 1000 LE

The Magnum XF 1000 LE is one of ARGO’s UTV models and boasts a base MSRP of $17,999. We spoke with Brad Darling, CEO of ARGO, to get more details on this vehicle’s selling points as well as any promotional assistance the brand is offering. Check out the video to learn more!

S2 Ep. 13: Completely Rebuilt Yamaha FX SVHO Reveal

What came in as Big Blue goes out as Orange Fury.

Project X S2Ep13
S2 Ep 12: New Color, New Mats … Almost Done

That’s a wrap! No, seriously — we wrapped Big Blue.

Project X
S2 Ep. 11: Getting the Engine Into the Hull

We’re in the home stretch of fixing this engine before dropping it back in.

Project X
S2 Ep. 10: Reassembling the SVHO

Time to put the jet pump back together!

Project X S2E10
Other Posts
Segway, UTV Takeover Celebrate Successful 2024 Partnership

Segway Powersports rocked the UTV Takeover Tour with over 1,000 demo rides across Oregon and Utah, showcasing next-gen off-road adventures.

segway-utv-takeover-2024
Kawasaki Donates 10 MULEs for Hurricane Helene Relief

The Kawasaki MULE PRO-DXT side-by-sides will help first responders navigate and support North Carolina communities.

kawasaki-helene-relief
Selling and Servicing Different UTV Windshield Types

UTV windshields enhance comfort, protection and performance, but maximizing these qualities depends on the customers’ intended vehicle use.

UTV, side-by-side with windshield
Polaris Donates Nearly $85,000 to Organizations Through Fall 2024 TRAILS GRANTS

Combined with the Spring 2024 TRAILS GRANTS, Polaris has donated more than $220,000 in 2024.

Polaris logo